農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)工(gong)業(ye)(ye)(ye)始終是化學工(gong)業(ye)(ye)(ye)發展的(de)(de)(de)(de)(de)戰略重點(dian)之一,我(wo)國目前已經形成了包括科(ke)研開(kai)發、農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)原(yuan)藥(yao)(yao)(yao)(yao)生產(chan)(chan)和制劑加(jia)工(gong)、原(yuan)材料及中間體(ti)配套等(deng)較為完(wan)整(zheng)的(de)(de)(de)(de)(de)農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)工(gong)業(ye)(ye)(ye)體(ti)系(xi),除了滿足國內農(nong)(nong)(nong)(nong)(nong)業(ye)(ye)(ye)發展的(de)(de)(de)(de)(de)需要外,還能大量出口(kou)創(chuang)(chuang)匯。農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)作為精細化學品(pin),在(zai)生產(chan)(chan)的(de)(de)(de)(de)(de)過程中不可避免地會(hui)產(chan)(chan)生“三(san)廢”。今后農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)工(gong)業(ye)(ye)(ye)的(de)(de)(de)(de)(de)重點(dian)在(zai)于推(tui)(tui)廣先(xian)進的(de)(de)(de)(de)(de)清潔生產(chan)(chan)技(ji)術,通過工(gong)藝創(chuang)(chuang)新減少副產(chan)(chan)物(wu),通過回收利用降低“三(san)廢”。在(zai)納入(ru)石油和化學工(gong)業(ye)(ye)(ye)振興(xing)產(chan)(chan)業(ye)(ye)(ye)支撐技(ji)術的(de)(de)(de)(de)(de)58項推(tui)(tui)廣類技(ji)術中,共有4項農(nong)(nong)(nong)(nong)(nong)藥(yao)(yao)(yao)(yao)領域的(de)(de)(de)(de)(de)清潔生產(chan)(chan)先(xian)進技(ji)術。
一是百草枯氰氨法清潔生產工(gong)藝(yi)。該(gai)工(gong)藝(yi)以(yi)吡啶為主要原料,經烷基化(hua)(hua)(hua)-聚合-氧化(hua)(hua)(hua)合成(cheng)百草枯,其工(gong)藝(yi)條件(jian)溫和,單元操作簡單,反應(ying)(ying)過(guo)程安全,反應(ying)(ying)總收率(以(yi)陽離(li)子計(ji))達90%以(yi)上(shang),百草枯含量38%~42%(以(yi)陽離(li)子計(ji)),“三廢”排放減少(shao)80%以(yi)上(shang),且排放的廢水、廢渣經熱氧化(hua)(hua)(hua)處理,可有效(xiao)(xiao)地破壞其中的氰化(hua)(hua)(hua)物(wu)和有機副產物(wu),整體降低了對環境(jing)的影(ying)響,節能(neng)減排效(xiao)(xiao)果顯著。
二是乙(yi)草(cao)(cao)胺(an)甲(jia)(jia)(jia)叉法生產新(xin)(xin)工藝。該工藝采用(yong)低毒性的非芳烴作溶(rong)劑(ji)(ji)(ji),在(zai)新(xin)(xin)型催化劑(ji)(ji)(ji)和穩定(ding)劑(ji)(ji)(ji)條件下(xia),提(ti)高(gao)轉化率、消除雜質顏色,產品含量達(da)97%,收率達(da)92%;避免了(le)傳統氯(lv)甲(jia)(jia)(jia)基乙(yi)醚路(lu)線中大(da)量的高(gao)含鹽、高(gao)COD廢水以及高(gao)含量氯(lv)化氫廢氣的生成,避免了(le)致癌致畸物氯(lv)甲(jia)(jia)(jia)基乙(yi)醚的生產和使用(yong),提(ti)高(gao)了(le)資源利用(yong)率,減排97%以上。作為共性創新(xin)(xin)技術,甲(jia)(jia)(jia)叉法新(xin)(xin)工藝在(zai)丁草(cao)(cao)胺(an)和異丙(bing)甲(jia)(jia)(jia)草(cao)(cao)胺(an)等氯(lv)乙(yi)酰(xian)胺(an)類除草(cao)(cao)劑(ji)(ji)(ji)生產中具有良好的推廣前景。
三是(shi)乙(yi)基氯化(hua)物(wu)清潔生(sheng)產工(gong)藝(yi)。該工(gong)藝(yi)以(yi)五硫(liu)化(hua)二磷和(he)(he)乙(yi)醇(chun)為(wei)起始原料,在無(wu)溶(rong)劑和(he)(he)無(wu)水(shui)條件下,經酯化(hua)、氯化(hua)、過濾和(he)(he)蒸餾等步驟合成目標產品(pin)。利(li)用該技術路線的(de)原子利(li)用率(lv)比(bi)普通生(sheng)產工(gong)藝(yi)提高(gao)14.7%~23.1%,顯著降低了材料單耗;從源頭上杜絕了工(gong)藝(yi)廢水(shui)的(de)產生(sheng),副產物(wu)硫(liu)黃得到回(hui)收和(he)(he)利(li)用;總收率(lv)達90%,產品(pin)純度大于99%,每噸(dun)產品(pin)降低生(sheng)產成本20%。
四是高分(fen)子羧酸鹽(yan)農藥(yao)(yao)(yao)分(fen)散(san)劑(ji)系列產(chan)品(pin)(pin)應用(yong)技術。該類分(fen)散(san)劑(ji)在(zai)靜電排斥、溶劑(ji)化(hua)(hua)鏈和空間立體(ti)吸(xi)附共同作用(yong)下,能夠實(shi)現多(duo)點吸(xi)附,具有高效(xiao)(xiao)、高性能、低(di)(di)殘留、無污染、用(yong)途廣泛(fan)等特(te)點。該產(chan)品(pin)(pin)的(de)應用(yong)可(ke)降低(di)(di)相(xiang)關農藥(yao)(yao)(yao)產(chan)品(pin)(pin)的(de)生產(chan)成本,已(yi)在(zai)吡蟲啉、甲維鹽(yan)、噻蟲嗪(qin)、苯醚(mi)甲環(huan)唑和溴蟲腈等WDG、SC環(huan)保(bao)型農藥(yao)(yao)(yao)產(chan)品(pin)(pin)中推廣使用(yong),大大促進了(le)我國農藥(yao)(yao)(yao)劑(ji)型由乳油、可(ke)濕(shi)粉(fen)等污染嚴重的(de)劑(ji)型向水基化(hua)(hua)、固(gu)體(ti)化(hua)(hua)、顆粒化(hua)(hua)環(huan)保(bao)、高效(xiao)(xiao)的(de)方向發展(zhan)。
雖然我(wo)國農(nong)(nong)藥(yao)工(gong)(gong)業(ye)(ye)取得長足的進步,但還(huan)存在新農(nong)(nong)藥(yao)創制及產業(ye)(ye)化工(gong)(gong)作薄(bo)弱,產品(pin)結(jie)構老化問(wen)題。為此(ci),《石(shi)油(you)和化工(gong)(gong)產業(ye)(ye)振興(xing)支撐(cheng)技術(shu)指導意見》中(zhong)將新農(nong)(nong)藥(yao)創制技術(shu)和水(shui)(shui)基化、固體化、綠色環保(bao)型農(nong)(nong)藥(yao)制劑產業(ye)(ye)化技術(shu)兩個項目列(lie)入72項開發(fa)類技術(shu)之中(zhong),以期持續(xu)開發(fa)具有自(zi)主知識(shi)產權的農(nong)(nong)藥(yao)創制品(pin)種,重點開發(fa)突發(fa)性(xing)重大病蟲害防(fang)治技術(shu)和新品(pin)種農(nong)(nong)藥(yao);開發(fa)環境(jing)相(xiang)容性(xing)好、使用方(fang)便(bian)的懸浮(fu)劑、水(shui)(shui)乳(ru)劑、微乳(ru)劑、水(shui)(shui)分散(san)粒劑和微膠囊劑等新型制劑。